THREE-WAY SUBFLOW FOR CONTINUOUS CIRCULATION

专利摘要:
three-way subflow for continuous circulation. the present invention relates to a subflow for use with a drill string includes a tubular housing having a longitudinal hole formed through it and a flow port formed through a wall thereof; a pass valve operable between an open position and a closed position, wherein the pass valve allows three passes through the hole in the open position and isolates an upper portion of the hole from a lower portion of the hole in the closed position; and a sleeve disposed in the housing and movable between an open position where the flow port is exposed to the hole and a closed position where a wall of the sleeve is disposed between the flow port and the hole; and an operable bypass valve actuator coupling the glove and the bypass valve so that when opening the glove, the bypass valve is closed and by closing the glove, the bypass valve is opened.
公开号:BR112014006693B1
申请号:R112014006693-0
申请日:2012-09-20
公开日:2021-04-13
发明作者:Ram K. Bansal；Joe Noske；Miroslav MIHALJ；Thomas F. Bailey；David Pavel；Gerald Wes Don Buchanan；Geoff George；David VIERAITIS；Bill Menard
申请人:Weatherford Technology Holdings Llc；
IPC主号:

专利说明:

CROSS REFERENCE TO RELATED REQUESTS
[001] This application claims the benefit of U.S. Provisional Patent Application #No. 61 / 537,322, filed September 21, 2011, and claims the benefit of U.S. Patent Application #No. serial 13 / 596,987, filed on August 28, 2012. Each of these requests is incorporated into this document by reference in its entirety. BACKGROUND OF THE INVENTION FIELD OF THE INVENTION
[002] The present invention relates to a three-way subflow for continuous circulation. DESCRIPTION OF RELATED TECHNIQUE
[003] In many drilling operations to recover hydrocarbons, a drilling column made by assembling the drill pipe joints with threaded connections and having a drill bit at the bottom is rotated to move the drill bit. Drilling fluid, typically, such as mud-based oil or water, is circulated to and through the drill bit to lubricate and cool the drill bit and facilitate the removal of gravel from the well being formed. The drilling fluid and the gravel return to the surface through an annular space formed between the drilling column and the well. On the surface, the gravel is removed from the drilling fluid and the drilling fluid is recycled.
[004] As the drill bit penetrates the ground and the well is elongated, more drill pipe joints are added to the drill string. This involves stopping drilling while joints are added. The process is reversed when the drill string is removed or disassembled, for example, to replace the drill bit or perform other well operations. The interruption of drilling can mean that the circulation of the mud is interrupted and must be restarted when drilling is resumed. This can be time-consuming, can have harmful effects on the walls of the well being drilled, and can lead to the formation of damage and the problem of keeping an open well. Also, a particular mud weight can be chosen to provide a static head at ambient pressure at the top of a drill string when it opens while joints are being added or removed. Weighing the mud can be very expensive.
[005] To transport the drilled gravel away from a drill bit and up and out of a well being drilled, the cuttings are kept in suspension in the drilling fluid. If the flow of fluid with suspended gravel stops there, the gravel tends to fall into the fluid. This is inhibited using relatively viscous drilling fluid; but thicker fluids require more energy to pump. In addition, restarting the circulation of fluid after a cessation of circulation may result in the overpressure of a formation in which the well is being formed. SUMMARY OF THE INVENTION
[006] The present invention relates to a three-way subflow for continuous circulation. In one embodiment, a subflow for use with a drill string includes a tubular housing having a longitudinal hole formed through it and a flow port formed through a wall thereof; a pass valve operable between an open position and a closed position, wherein the pass valve allows free passage through the hole in the open position and isolates an upper portion of the hole from a lower portion of the hole in the closed position; and a sleeve disposed in the housing and movable between an open position where the flow port is exposed to the hole and a closed position where a wall of the sleeve is disposed between the flow port and the hole, and a pass valve actuator operable by coupling the glove and the bypass valve so that when opening the glove, the bypass valve is closed and by closing the glove, the bypass valve is opened.
[007] In another embodiment, a method for drilling a well includes: drilling the well by injecting drilling fluid into the top of a tubular column disposed in the well at a first flow rate and turning a drill bit. The tubular column includes: the drill bit arranged at the bottom of it, tubular joints connected together, each joint having a longitudinal hole formed through it and at least one of the joints having a door formed through a wall thereof, a valve port in a closed position isolating the hole from the port, and a bypass valve in an open position and operably coupled to the port valve. The drilling fluid exits the drill bit and carries bark from the drill bit. The gravel and the drilling fluid (return) flow from the drill bit through a defined annular space between the tubular column and the well. The method also includes: opening the gate valve, thereby also automatically closing the gate valve that isolates the top of the tubular column from the gate; and injecting the drilling fluid into the port at a flow rate while adding support to the tubular column. The injection of drilling fluid into the tubular column is maintained continuously between drilling and adding support to the tubular column. BRIEF DESCRIPTION OF THE DRAWINGS
[008] In order for the way in which the characteristics described above of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, can be referred to the modalities, some of which are illustrated in the attached drawings . It should be noted, however, that the accompanying drawings illustrate only typical modalities of the invention and, therefore, should not be considered limiting its scope, for the invention to allow other equally effective modalities.
[009] Figures 1A to 1C illustrate a drilling system in a drilling mode, according to an embodiment of the present invention.
[010] Figures 2A to 2C illustrate a subflow of the drilling system in a top injection mode.
[011] Figures 3A to 3D illustrate a drill system clamp.
[012] Figures 4A to 4F illustrate the operation of the subflow and the clamp.
[013] Figure 5A illustrates the drilling system in a pass-through mode. Figures 5B and 5C illustrate the operation of the drilling system.
[014] Figure 6 illustrates a subflow and a clamp, according to another embodiment of the present invention.
[015] Figure 7A illustrates a subflow, according to another embodiment of the present invention. Figure 7B illustrates the operation of a subflow with an upper submarine conductor package (U-MRP). DETAILED DESCRIPTION
[016] Figures 1 A to 1C illustrate a drilling system 1 in a drilling mode, according to an embodiment of the present invention. The drilling system 1 may include a 1m offshore mobile drilling unit (MODU), such as a semi-submersible drilling rig 1r, a fluid handling system 1h, a fluid transport system 1t, and a pressure control assembly (PCA) 1p. The MODU 1m can carry the drilling rig 1r and the fluid handling system 1h on board and can include a hull window, through which drilling operations are conducted. The semi-submersible MODU 1m may include a lower barge hull that floats below a surface (also known as a waterline) 2s from the sea 2 and is therefore less subject to wave action on the surface. The stability columns (only one shown) can be mounted on the lower barge hull to support an upper hull above the waterline. The upper hull may have one or more decks to carry the drilling rig 1r and the fluid handling system 1h. MODU 1m can also have a dynamic positioning system (DPS) (not shown) or be anchored to keep the hull window in position along an underwater wellhead 50.
[017] Alternatively, a drilling unit off the fixed shore or a drilling unit off the floating non-moving shore can be used instead of the MODU 1m. Alternatively, the well may be subsea having a wellhead located adjacent to the waterline and the drilling rig may be one located on a platform adjacent to the wellhead. Alternatively, the drilling system can be used to drill an underground well (also known as land based) and MODU 1m can be omitted.
[018] The drilling rig 1r may include a mast 3 having a floor of the probe 4 and its lower end having an opening corresponding to the hull window. The drilling rig 1r may further include a top unit 5. The top unit 5 can include a motor for turning 16 a drill string 10. The motor of the top unit can be electric or hydraulic. A top unit housing 5 can be coupled to a rail (not shown) of the mast 3 to prevent the top unit housing from rotating during the rotation of the drill string 10 and allowing vertical movement of the top unit with a block path 6. A top unit 5 housing can be suspended from the mast 3 by the path block 6. The path block 6 can be supported by the metal cable 7 connected at its upper end to a crown block 8. The metal cable 7 can be woven through pulleys of blocks 6, 8 and extends to the drilling winches 9 to wind them up, thereby raising or lowering the travel block 6 with respect to the mast 3. A Kelly 11 valve can be connected to a dowel of a top unit 5. A top of the drill string 10 can be connected to the Kelly 11 valve, either by a threaded connection or by a clamping device (not shown) such as a head or boom. torque. The drill rig 1r may also include a drill string compensator (not shown) to explain the movement of the MODU 1m. The drill string compensator can be arranged between the travel block 6 and the top unit 5 (also known as hook-mounted) or between the crowning block 8 and the mast 3 (also known as top-mounted).
[019] The fluid transport system 1t may include the drill string 10, an upper submarine conductor package (U-MRP) 20, a submarine conductor 25, a reinforcement line 27, and an attack line 28. A Drill column 10 can include a downhole assembly (BHA) 10b, drill pipe joints 10p connected together, such as by threaded couplings (Figure 5A), and one or more subflows 100 (four shown). The BHA 10b can be connected to the drill pipe 10p, such as by a threaded connection, and include a drill bit 15 and one or more drill collars 12 connected thereto, such as by a threaded connection. The drill bit 15 can be rotated 16 by the top unit 5 through the drill pipe 10p and / or the BHA 10b can also include a drill motor (not shown) to rotate the drill bit. BHA 10b may further include a sub-instrumentation (not shown) such as a measurement while drilling (MWD) and / or a profiling when under-drilling (LWD).
[020] PCA 1p can be connected to a wellhead 50 located adjacent to a bottom 2f of the sea 2. The conductive column 51 can be driven to the bottom of the sea 2f. The conductive column 51 may include a conductive tube housing and joints connected together, such as by threaded connections. Once the conductive column 51 has been fixed, an underwater well 90 can be drilled to the bottom of the sea 2f and a first coating column 52 can be implanted in the well. The first casing column 52 may include a wellhead housing and casing joints connected together, such as by threaded connections. The wellhead housing can be seated in the driver's housing during the implantation of the first casing column 52. The first casing column 52 can be cemented 91 into the well 90. The first casing column 52 can extend to a depth adjacent to the bottom of a 94u upper formation. The upper formation 94u may be non-productive and a lower formation 94b may be a hydrocarbon-containing reservoir. Alternatively, the lower formation 94b may be environmentally sensitive, such as an aquifer, or unstable. Although shown as vertical, well 90 may include a vertical portion and an offset portion, such as horizontal.
[021] PCA 1p may include a wellhead adapter 40b, one or more cross flows 41u, m, b one or more explosion preventers (BOPs) 42a, u, b, an undersea conductor package (LMRP) , one or more accumulators 44, and a receiver 46. The LMRP may include a control unit 76, a bending joint 43, and a connector 40u. The wellhead adapter 40b, the cross flows 41u, m, b, BOPs 42a, u, b, receiver 46, connector 40u, and bending joint 43, each can include a housing having a longitudinal hole through it and each can be connected, such as by flanges, so that a continuous hole is maintained through it. The hole may have a deviation diameter, corresponding to a wellhead 50 deviation diameter.
[022] Each of the 40u connector and the wellhead adapter 40b can include one or more fasteners, such as clamps, to secure the LMRP to the BOPs 42a, u, b and PCA 1p to an external profile of the wellhead housing , respectively. Each of the connector 40u and wellhead adapter 40b may also include a sealing sleeve for engaging an internal profile of the respective receiver 46 and wellhead housing. Each of the 40u connector and wellhead adapter 40b can be in electrical or hydraulic communication with the control unit 76 and / or include an electric or hydraulic actuator and an interface, such as a hot stabilizer, so that a remotely operated underwater vehicle (ROV) (not shown) can operate the actuator to engage the clips with the external profile.
[023] The LMRP can receive a lower end of subsea conductor 25 and connect the subsea connector to PCA 1p. Control unit 76 can be an electrical, hydraulic and / or optical communication with a programmable logic controller (PLC) 75 on board MODU 1, via a power cable 70. Control unit 76 can include one or more valves control units (not shown) in communication with BOPs 42a, u, b for operation. Each control valve can include an electric or hydraulic actuator in communication with the power cable 70. The power cable 70 can include one or more hydraulic or electrical control conduits / cables for the actuators. Accumulators 44 can store pressurized hydraulic fluid when operating BOPS 42a, u, b. In addition, accumulators 44 can be used to operate one or more other components of the PCA 1p. The power cable 70 can include hydraulic, electrical and / or optical control cables / cables to operate various functions of the PCA 1p. The PLC 75 can operate the PCA 1p via the power cable 70 and the control unit 76.
[024] A lower end of the reinforcement line 27 can be connected to a cross flow branch 41u by a shut-off valve 45a. A reinforcement manifold can also connect to the lower end of the reinforcement line and have a tip connected to a respective branch of each 41m cross flow, b. The shut-off valves 45b, c can be arranged at the respective tips of the reinforcement collector. Alternatively, a separate discharge line (not shown) can be connected to the cross flow branches 4m, b instead of the reinforcement collector. An upper end of the reinforcement line 27 can be connected to an outlet of a reinforcement pump (not shown). A lower end of the attack line 28 may have spikes connected to the respective second branches of the cross flows 41m, b. The shut-off valves 45d, and can be arranged at the respective ends of the lower end of the line of attack.
[025] A pressure sensor 4a can be connected to a second branch of the upper cross flow 41u. The pressure sensors 47b, c can be connected to the ends of the line of attack between the respective shutoff valves 45d, and the respective second cross-flow branches. Each pressure sensor 47a-c can be in data communication with control unit 76. Lines 27, 28 and power cable 70 can extend between MODU 1m and PCA 1p when they are attached to clamps arranged along submarine conductor 25. Each line 27, 28 can be a flow conduit such as coiled tubing. Each shutdown valve 45a-e can be automated and have a hydraulic actuator (not shown) operable by the control unit 76 through fluid communication with the respective power cable conduit or the LMRP 44 accumulators. Alternatively, the valve actuators they can be electric or pneumatic.
[026] Subsea conductor 25 can extend from PCA 1p to MODU 1m and can connect to MODU via UMRP 20. The UMRP 20 can include a spreader 21, a flexing joint 22, a sliding joint 23 (also known as telescopic), a tensioner 24, and a speed control device (RDC) 26. A lower end of RCD 26 can be connected to an upper end of underwater conductor 25, such as by a flange connection. The sliding joint 23 can include an outer drum connected to an upper end of the RCD 26, such as by a flanged connection, and an inner drum connected to the flexing joint 22, such as by a flanged connection. The outer drum can also be connected to the tensioner 24, such as by a tensioning ring (not shown).
[027] The flexing joint 22 can also be connected to the spreader 21, such as by a flanged connection. The spreader 21 can also be connected to the probe floor 4, such as by a clamp. The sliding joint 23 can be operable to extend and retract in response to the movement of the MODU 1m in relation to the underwater conductor 25 while the tensioner 24 can wrap the metallic cable in response to the movement, thus supporting the underwater conductor 25 from MODU 1m while accommodating the movement. The flexing joints 23, 43 can accommodate the respective horizontal and / or rotational movement (also known as spacing or bearing) of the MODU 1m in relation to the subsea conductor 25 and the subsea conductor in relation to the PCA 1p. The underwater conductor 25 may have one or more buoyancy modules (not shown) arranged along it to reduce the load on the tensioner 24.
[028] RCD 26 (see also Figure 7B) can include a housing, a piston, a lock and a slider. The housing can be tubular and have one or more sections connected together, such as by flanged connections. The slider may include a bearing assembly, one or more well-depleted seals, and a pickup, such as a sleeve. The cursor can be selectively connected longitudinally and with twist to the housing by engaging the lock with the catching glove. The housing may have hydraulic doors in fluid communication with the piston and an RCD interface. The bearing assembly can be connected to the depleted well seals. The bearing assembly may allow the depleted well seals to rotate in relation to the housing. The bearing assembly may include one or more radial bearings, one or thrust bearings, and an automatic lubricant system.
[029] Each depleted well seal can be directional and oriented to seal against the 10p drill pipe in response to the higher pressure in the underwater conductor 25 than in the UMRP 20 (components of it above RCD). In operation, the drill pipe 10p can be received via a slider so that the depleted well seals can engage the drill pipe in response to sufficient pressure differential. Each depleted well seal can also be flexible enough to seal against an outer surface of the drill pipe 10p having a pipe diameter and an outer surface of threaded couplings of the drill pipe having a larger tool joint diameter. The RCD can provide a desired barrier on the underwater conductor 25 either when the drill pipe is stationary or rotating. Alternatively, an active RCD seal can be used. The RCD housing can be submerged adjacent to the 2s water line. The RCD interface can be in fluid communication with an auxiliary hydraulic power unit (HPU) (not shown) of the PLC 75 through an auxiliary power cable 71.
[030] Alternatively, the cursor can be connected in a non-releasable way to the housing. Alternatively, the RCD can be located above the waterline and / or along the UMRP at any location other than its lower end. Alternatively, the RCD can be located at an upper end of the UMRP, and the slip joint 23 and the clamp connecting the UMRP to the probe can be omitted or the slip joint can be locked instead of being omitted. Alternatively, the RCD can be mounted as part of the underwater conductor at any location along it.
[031] The 1h handling system may include a return line 29, mud pump 30d, one or more hydraulic power units (HPUs) 30h (one shown in Figure 1A and two shown in Figure 5A), a bypass line 31p, h, one or more hydraulic lines 31c, a drain line 32, a solids separator, such as a vibrating screen 33, one or more flow meters 34b, d, r, one or more pressure sensors 35b, d , r, one or more variable throttle valves, such as chokes 36f, p, r, a supply line 37p, h, one or more shut-off valves 38a-d, a hydraulic manifold 39, and a clamp 200.
[032] A lower end of the return line 29 can be connected to an output of RCD 26 and an upper end of the return line can be connected to an inlet of the mud pump 30d. The return pressure sensor 35r, the return throttle 36r, the return flow meter 34r and the vibrating screen 33 can be mounted as part of the return line 29. A lower end of the supply line 37p, h can be connected to an outlet of the return pump 30d and an upper end of the return line can be connected to an inlet of the top unit 5. The supply pressure sensor 35d, the supply flow meter 34d and the shut-off valve 38a of supply can be assembled as part of the 37p, h. A first end of the bypass line 31p, h can be connected to an outlet of the mud pump 30d and a second end of the bypass line can be connected to an inlet 207 (Figure 3A) of the clamp 200. The bypass pressure sensor 35b, bypass flow meter 34b and bypass valve 38b can be mounted as part of bypass line 31p, h.
[033] A first end of the drain line 32 can be connected to the return line 29 and a second portion of the drain line can have tips (not shown). A first drain tip can be connected to the bypass line 31p, h. A second drain tip can be connected to the supply line 37p, h. Third and fourth drain tips can be connected to an outlet of the mud pump 30d. The supply drain valve 38c, the bypass drain valve 38d, the pressure choke 36p, and the choke and flow 36f can be mounted as part of the drain line 32. A first end of the hydraulic lines 31c can be connected to the HPU 30h and a second end of the hydraulic lines can be connected to the clamp 200. The hydraulic collector 39 can be mounted as part of the hydraulic lines 31c.
[034] Each choke 36f, p, r can include a hydraulic actuator operated by the PLC 75 via auxiliary HPU (not shown). The return choke 36r can be operated by the PLC to maintain the back pressure on the underwater conductor 25. The flow choke 36f can be operated (Figure 5B) by the PLC 75 to prevent a flow rate supplied to subflow 100 and clamp 200 in mode deviation (Figure 5A) from exceeding a maximum permissible flow rate of the subflow and / or clamp. Alternatively, the choke actuators can be electric or pneumatic. The pressure choke 36p can be operated by the PLC 75 to protect against overpressure of the clamp 200 by the mud pump 30d. Each shutoff valve 38a-d can be automated and have a hydraulic actuator (not shown) operable by the PLC 75 via the auxiliary HPU. Alternatively, the valve actuators can be electric or pneumatic.
[035] Each pressure sensor 35b, d, r can be in data communication with the PLC 75. The return pressure sensor 35r can be operable to measure the back pressure exerted by the return choke 36. The supply pressure sensor 35d can be operable to measure the pressure in the vertical tube. The bypass pressure sensor 35b can be operable to measure the inlet pressure of cuff 207. The return flow meter 34r can be a mass flow meter, such as a Coriolis flow meter, and can be in communication with data with the PLC 75. The return flow meter 34r can be connected to return line 29 downstream of return choke 36r and can be operable to measure a return flow rate 60r. Each of the supply flow meters 34d and bypass 34b can be a volumetric flow meter, such as a Venturi flow meter. The supply flow meter 34d can be operable to measure a flow rate of drilling fluid supplied by the mud pump 30d to the drill column 10 through the top unit 5. The bypass flow meter 34b can be operable to measure a drilling fluid flow rate supplied by the mud pump 30d at the inlet clamp 207. The PLC 75 can receive a 60d drilling fluid density measurement from a mud mixer (not shown) to determine a drilling fluid mud flow rate. Alternatively, bypass flow meters 34b and supply 34d each may be mass flow meters.
[036] In drilling mode, the mud pump 30d can pump drilling fluid 60d from the agitator 33 (or fluid tank connected to it), through the pump outlet, 37p vertical tube and Kelly hose 37h to the unit top 5. Drilling fluid 60d may include a base liquid. The base liquid can be base oil, water, brine or a water / oil emulsion. The base oil can be diesel oil, kerosene, mineral oil or synthetic oil. The drilling fluid 60d can further include solids dissolved or suspended in the base liquid, such as organophilic clay, lignite and / or asphalt, thereby forming a sludge.
[037] The drilling fluid 60d can flow from the Kelly hose 37h and into the drilling column 10 through the top unit 5 and the Kelly valve 11. The drilling fluid 60d can flow down through the drilling column. 10 and exit the drill bit 15, where the fluid can circulate the gravel away from the drill bit and return the gravel over an annular space 95 formed between an inner surface of the liner 91 or well 90 and an outer surface of the drill column 10. Returns 60r (drilling fluid 60d plus gravel) can flow through annular space 95 to well 50. Return 60r can continue from wellhead 50 and into subsea conductor 25 via PCA 1p. Return 60r can flow to subsea conductor 25 for RCD 26. Return 60r can be diverted by RCD 26 into return line 29 through the RCD outlet. Return 60r can continue through return choke 36r and flow meter 34r. The return 60r can flow into the vibrating screen 33 and be processed in this way to remove the gravel, thereby completing a cycle. As the drilling fluid 60d and return 60r circulate, the drill column 10 can be rotated 16 by the top unit 5 and lowered by the travel block 6, thereby extending the well 90 into the formation 94b.
[038] The PLC 75 can be programmed to operate the return throttle 36r so that a target downhole pressure (BHP) is maintained in the annular space 95 during the drilling operation. The target BHP can be selected to be within a drilling window defined as greater than or equal to a minimum threshold pressure, such as pore pressure, of the lower formation 94b and less than or equal to a maximum threshold pressure, such as as fracture pressure, of the lower formation, such as an average of the pore and pressure BHPs. Alternatively, the minimum threshold can be pressure of stability and / or the maximum threshold can be pressure of overflow. Alternatively, threshold pressure gradients can be used instead of pressures and gradients can be in other depths along the lower formation 94b in addition to the well hole, such as the depth of the maximum pore gradient and the depth of the gradient minimum fracture. Alternatively, PLC 75 may be free to vary the BHP within the window during the drilling operation.
[039] A static density of drilling fluid 60d (typically assumed equal to return 60r; gravel effect typically assumed to be insignificant) may correspond to a threshold pressure gradient of the lower formation 94b, such as being equal to a pressure gradient of pore. Alternatively, a static density of drilling fluid 60d may be slightly less than the pore pressure gradient so that an equivalent circulation density (ECD) (static density plus dynamic friction drag) during drilling is equal to the gradient pore pressure. Alternatively, a static density of the drilling fluid 60d may be slightly greater than the pore pressure gradient. During the circulation operation, the PLC 75 can perform a real-time simulation of the drilling operation in order to predict the current BHP from the measured data, such as a vertical pipe pressure from the 35d sensor, the flow rate of the mud pump from the supply flow meter 34d, the wellhead pressure from one of the 47 ac sensors, and the return fluid flow rate from the return flow meter 34r. The PLC 75 can then compare the predicted BHP with the target BHP and adjust the return choke 36r accordingly.
[040] During the drilling operation, the PLC 75 can also perform a mass balance to monitor an inflow (not shown) or a loss (not shown) circulation. As the drilling fluid 60d is felt pumped into well 90 by the mud pump 30d and returns 60r are being received from return line 29, PLC 75 can compare mass flow rates (ie ie, drilling fluid rate minus return flow rate) using the respective fluid gauges 34d, r. The PLC 75 can use mass balance to monitor the forming fluid (not shown) entering annular space 95 and contaminating return 60r or return 60r entering formation 94b.
[041] When detecting any event, the PLC 75 can take therapeutic action, such as diverting the 60r return flow from a return flow meter outlet to a degassing spool (not shown). The degassing spool may include automated shut-off valves at each end, a sludge gas separator (MGS), and a gas detector. A first end of the degassing spool can be connected to the return line 29 between the return flow meter and the agitator 33 and a second end of the degassing spool can be connected to an inlet of the agitator. The gas detector may include a probe having a membrane for sampling gas from the 60r return, a gas chromatography, and a transport system for releasing the gas sample to the chromatograph. The MSG can include a liquid inlet and outlet mounted as part of the degassing spool and a gas outlet connected to a burner or a gas storage vessel. The PLC 75 can also adjust the return choke 36r accordingly, such as tightening the choke in response to an inflow and releasing the choke in response to the return loss.
[042] Alternatively, the PLC 75 can estimate a gravel mass rate (and add the gravel mass rate to the input sum) using a drill bit penetration rate (ROP) or an added mass flow meter to the gravel outlet of the agitator and the PLC can directly measure the gravel mass rate.
[043] Figures 2A-C illustrate subflow 100 in a top injection mode. Subflow 100 may include a tubular housing 105, a gate valve 110, a gate valve actuator, and a side port valve 120. Housing 105 may include one or more sections, such as an upper section 105u and a section bottom 105b, each section connected together, such as by a threaded connection. An outer diameter of the housing may correspond to the tool joint diameter of the drill pipe 10p to maintain compatibility with RCD 26. Housing 105 may have a central longitudinal hole formed through it and a radial flow port 101 through a wall of it in fluid communication with the bore (in this mode) and located on one side of the lower housing section 105b. Alternatively, the sub-carrier 101 can be tilted between the radial and longitudinal axes of the housing 105. The housing 105 can also have a threaded coupling at each longitudinal end, such as a box 106b formed at an upper longitudinal end and a pin 106p formed at one end. lower longitudinal end, so that the housing can be mounted as part of the drill string 10. Except for weather and where otherwise specified, subflow 100 may be made of a metal or alloy, such as steel, steel stainless, or a nickel-based alloy. The seals can be made of a polymer, such as a thermoplastic, an elastomer or copolymer and may or may not be housed in a sleeve.
[044] A length of housing 105 can be equal to or less than the length of a standard joint of the 10p drill pipe. In addition, the housing 105 may be provided with one or more short tubes (not shown) in order to provide a total assembly length equivalent to that of a standard joint of the drill pipe 10p. The short tubes can include one or more centralizers (not shown) (stabilizers) or the centralizers can be mounted on the housing 105. The centralizers can be of rigid construction or of elastic, flexible or twisted construction. The centralizers can be constructed of any suitable material or combination of materials, such as metal or alloy, or a polymer, such as an elastomer, such as rubber. The centralizers can be shaped or assembled in such a way that the rotation of the housing / vertical tube around its longitudinal axis also rotates the stabilizers or centralizers. Alternatively, the centralizers can be mounted so that at least a portion of the centralizers may be able to rotate independently of the housing / short tube.
[045] The bypass valve 110 may include a closing member, such as a ball 111, a seat 112, and a body, such as a cage 113. The cage 113 may include one or more sections, such as an upper section 113u and a lower section 113b. The lower cage section 113b can be arranged inside the housing 105 and connected to it, such as by a threaded connection and engaged with a lower shoulder 103b of the housing 105. The upper cage section 113u can be arranged inside the housing 105 and connected therewith, such as by entrapment between sphere 111 and an upper shoulder 103u of the housing. The upper shoulder 103u can be formed on an internal surface of the upper housing section 105u and the lower shoulder 103b can be a top of the lower housing section 105b. Seat 112 may include a seal 112s and a retainer 112r. The seat retainer 112r can be connected to the upper cage section 113u, as well as through a threaded connection. The seat seal 112s can be connected to the upper cage section 113u, such as by a flange and groove connection and being disposed between the upper cage section and the seal retainer 112r. A top of the bottom cage section 113b can serve as a stop 113s for ball 111. Alternatively, a bottom seat can be used instead of the stop 113s.
[046] Ball 111 can be arranged between cage sections 113u, b and can be rotatable with respect to them. Ball 111 can be operable between an open position (Figures 2A, 4A, 4B, 4E and 4F) and a closed position (Figures 4C, 4D and 5A) by the pass valve actuator. The ball 111 can have a hole formed through it corresponding to the hole of the housing and aligned with it in the open position. A wall of ball 111 can close an upper portion of the housing hole in the closed position and ball 111 can engage seat seal 112s in response to pressure exerted against the ball by injecting fluid into side door 101.
[047] Gate valve 120 may include a closing member, such as a sleeve 121, and a sealing mandrel 122. Sealing mandrel 122 can be made of an erosion-resistant material, such as tool steel, ceramic or ceramic metal. The sealing chuck 122 can be arranged within the housing 105 and connected to it, such as by one or more fasteners 123 (two shown). The sealing chuck 122 can have a door formed through a wall thereof corresponding to and aligned with the side door 101. The lower seals 124b can be arranged between the housing 105 and the sealing chuck 122 and between the sealing chuck and the sleeve 121 to isolate their interfaces. Gate valve 120 may have a maximum permissible flow rate greater than, equal to, or slightly less than a flow rate of drilling fluid 60d in drilling mode.
[048] Sleeve 121 can be arranged inside housing 105 and movable longitudinally in relation to it between an open position (Figure 4D) and a closed position (Figures 2A-2C, 4A and 4F) by clamp 200. In the open position, the side door 101 may be in fluid communication with a lower portion of the housing hole. In the closed position, the sleeve 121 can isolate the side door 101 from the housing hole by engaging with the bottom seals 124b of the sealing sleeve 122. The sleeve can include an upper portion 121u, a lower portion 121b and a handle 121c arranged between the upper and lower portions.
[049] A window 102 can be formed through a wall of the lower housing section 105b and can extend a length corresponding to a stroke of the port valve 120. The window 102 can be aligned with the side door 101. The handle 121c can be accessible through window 102. A recess 104 can be formed on an external surface of the lower housing section 105b adjacent to side door 101 to receive a stabilizer connector 209 formed at one end of an inlet 207 of clamp 200. The central seals 124m can be arranged between the housing 105 and the lower cage section 113b and between the lower cage section and the sleeve 121 to isolate their interfaces.
[050] The gate valve actuator can be mechanical and include a cam 115, a connection, such as one or more pins 116 and slots 121s (not shown), and a pivot lever, such as a split ring 117. One upper annular space can be formed between the cage 113 and the upper housing section 105u and a lower annular space can be formed between the valve sleeve 121 and the lower housing section 105b. Cam 115 can be arranged in the upper annular space and can be movable longitudinally with respect to housing 105. Cam 115 can interact with ball 111, such as having one or more followers 115f (not shown), each formed on a surface internal of a body 115b thereof and extending into a respective cam profile (not shown) formed on an external surface of sphere 111 or vice versa. Alternatively, each follower 115f can be a separate member attached to the cam body 115b. The ball-cam interaction can rotate the ball 111 between the open and closed positions in response to the longitudinal movement of the cam 115 in relation to the ball.
[051] Cam 115 can also interact with valve sleeve 121 via the connection. The pins 116 can each be attached to the cam body 115b and each extends into the respective slot 121s formed through a wall of the upper sleeve portion 121u or vice versa. The split ring 117 can be attached to the sleeve 121 when received in a groove formed on an inner surface of the upper sleeve portion 121u in a lower portion of the slits 121s. The lower cage section 113b may have an opening 133o formed therethrough to accommodate cam-sleeve interaction. The connection can longitudinally connect cam 115 and sleeve 121 after allowing a predetermined amount of longitudinal movement between them. A stroke of the cam 115 can be less than a stroke of the sleeve 121, so that when coupled with the delay created by the connection, the bypass valve 110 and the gate valve 120 can never be completely closed simultaneously (Figures 4B and 4E ). The upper seals 124u can be arranged between the housing 105 and the cam 115 and between the upper cage section 113u and the cam to isolate their interfaces.
[052] Figures 3A-3D illustrate the clamp 200. The clamp 200 may include a body 201, a band 202, a latch 205 operable to secure the band to the body, an inlet 207, one or more actuators, such as gate valve actuator 210 and band actuator 220, and a core 239. Clamp 200 can be movable between an open position (not shown) to receive subflow 100 and a closed position to encircle an outer surface of the segment of the lower housing 105b. Body 201 may have a lower base portion 201b and an upper stem portion 201s. The body 201 may have a coupling, such as a hinge portion, formed at one end of the base portion 201b, and the band 202 may have a joint coupling, such as a hinge portion, formed at a first end thereof . The hinge portions can be connected by a fastener, such as a pin 204, thereby pivotally connecting the strip 202 and the body 201. The strip 202 may have an overlap formed at a second end thereof to join with a complementary overlap formed at one end of the lock 205. The engagement of the overlays may form an overlap joint to circumferentially connect the band 202 and the lock 205.
[053] The body 201 can have a port 201p formed through the base portion 201b to receive the entrance 207. The entrance 207 can be connected to the body 201, such as by a threaded connection. A protective mud valve (MSV) 238 can be connected to inlet 207, such as by a screw connection. An adapter 231 can be connected to the MSV 238 just like a threaded connection. Adapter 231 may have a coupling, such as a flange, to receive a flexible conduit, such as a bypass hose 31h. Inlet 207 may also have one or more seals 208a, b and a stabilizer connector 209 formed at one end thereof engaging a sealing face of subflow 100 adjacent to side door 101.
[054] The gate valve actuator 210 may include stem portion 201s, a clamp 212, a fork 213, a hydraulic motor 215 and a gear train 216, 217. The body 201 may have a window formed through the portion shank 201s and orientation profiles, such as rails 211, formed on an internal surface of the shank portion adjacent to the window. The fork 213 can extend through the window and have a nut portion 213n, sliding portion 213s and tongue portion 213t. The sliding portion 213s can be engaged with the rails 211, thereby allowing the longitudinal movement of the fork 213 with respect to the body 201. The fork 213 may have an engagement profile, such as a flange 213p, formed at one end of the portion of tongue 213t to engage a groove formed on an internal surface of the FTAA 121c, thus longitudinally connecting the fork with the underflow sleeve 121. The hydraulic motor 215 may have a stator connected to the clamp 212, such as one or more fasteners 214 (four shown), and a rotor connected to a drive lever 216 of gear train 216, 217. Motor 215 can be bidirectional.
[055] The operating lever 216 can be connected to a fork lever 217 by entangling its teeth. The fork lever 217 can be connected to a conductive screw 218, such as by interference adjustment or key / key. The nut portion 213n can be engaged with the conductive screw 218 so that the fork 213 can be being raised or lowered by the respective rotation of the conductive screw. Clamp 212 can be connected to body 201, such as by one or more fasteners 240 (three shown). The lead screw 218 can be supported by the clamp 212 for rotation with respect to it by one or more bearings 219 (Figure 4A). The motor 215 can be operable to raise and lower the fork 213 in relation to the body 201, thus also operating the subflow sleeve 121 when the clamp 200 is engaged with the subflow 100 (Figures 4A-4F). Alternatively, engine 215 may be electric or pneumatic.
[056] The band actuator 220 can be operable to securely engage the clamp 200 with the lower housing section 105b after the lock 105 has been fixed. Band actuator 220 can include a clamp 222, a hydraulic motor 225, a bearing 229 and a tensioner 224a, b, 226. The tensioner 224a, b 226 can include a tensioner screw 224a, a stop 224b, and a locknut. tubular tensioner 226. Motor 225 may have a stator connected to bearing 229, such as by one or more fasteners (not shown) and a rotor connected to a tensioner screw 224a. The 225 motor can be bidirectional. The tensioner screw 224a can be supported from the body 201 for rotation with respect to it by the bearing 229. The clamp 222 can be connected to the body 201, such as by one or more fasteners 241 (not shown). The bearing 229 can be connected to the clamp 222, such as by a fastener 242.
[057] The lock 205 may include an opening formed through it to receive the tensioner nut 226 and a cavity formed in it to facilitate the assembly of the tensioner 224a, b, 226. To make assembly easier, the tensioner nut 226 it can be connected to a bar 227, such as by the fastener 244b and a pin (slightly visible in Figure 3B). The bar 227 can have a slot formed through it to accommodate the operation of the tensioner 224a, b, 226. The bar 227 can also be connected to the clamp, such as by the fastener 244a. The tensioner nut 226 can rotate in relation to the opening and can have a threaded hole to receive the tensioner screw 224a. Rotation of the tensioner nut 226 may prevent connection of the tensioner screw 224a and may allow for replacement due to wear. A stop 224b can be connected to screw 224a with a threaded connection. To engage clamp 200 with subflow 100, body 201 can be aligned with subflow 100, web 202 wrapped around subflow 100 and lock 20 engaged with web 202. Motor 225 can then be operated in this way lengthening the clamp 200 around the lower housing section 105b. Alternatively, the 225 engine can be electric or pneumatic.
[058] To facilitate manual manipulation, the clamp 200 may also include one or more handles 230a-d. A first handle 203a can be connected to the band 202, such as by a fastener. The second 230b and the third handles 230c can be connected to the lock 205, as well as by the respective fasteners. A fourth handle 230d can be connected to the clamp 222 such as by a fastener. A core 239 can be connected to clamp 212, such as by one or more fasteners 243 (two shown). Core 239 can include one or more hydraulic connectors 245 (four shown) to receive respective hydraulic lines 31c from hydraulic manifold 39. Core 239 can also include internal hydraulic conduits (not shown), such as piping, connecting connectors 245 to the respective inputs and outputs of the hydraulic motors 215, 225.
[059] Each hydraulic motor 215, 225 can also include an operable motor lock between a locked position and an unlocked position. Each motor lock can include a pickup by twisting the respective rotor and the stator in the locked position and disengaging the respective rotor from the respective stator in the unlocked position. Each pickup can be tilted towards the locked position and also include an actuator, such as a piston, operable to move the pickup to the unlocked position in response to the hydraulic fluid that is supplied to the respective engine. Alternatively, each lock may have an additional hydraulic port to supply the actuator.
[060] Alternatively, band 202 and lock 205 can be replaced with automated clamps (i.e. hydraulic clamps. In addition, clamp 200 can be deployed using a beam assembly. The beam assembly can include one or more fasteners, such as screws, a beam, such as an I beam, a fastener, such as a plate, and a counterweight. The counterweight can be attached to a first end of the beam using the plate and screws. A hole can be formed in the second end of the beam to connect a cable (not shown) that can include a hook to engage the winch ring One or more holes (not shown) can be formed through a top of the beam in the center to connect a loop that can be supported from mast 3 by a cable When using beam assembly, clamp 200 can be suspended from mast 3 and oscillates adjacent to subflow 100 when necessary to add supports 10s to drill column 10 and oscillate in a position of storage during drilling.
[061] Alternatively, clamp 200 can be implanted using a telescopic arm. The telescopic arm can include a piston and cylinder assembly (PCA) and a mounting assembly. The PCA can include a two-stage hydraulic PCA mounted internally to the arm which can include an outer drum, an intermediate drum and an inner drum. The inner drum can be slidably mounted on the intermediate drum which is, in turn, slidably mounted on the outer drum. The mounting assembly may include a carrier that can be secured to a beam by two screw and plate assemblies. The carrier can include two ears that accommodate trunnions that can protrude from any side of a car. In operation, clamp 200 can be moved towards and away from subflow 100 by extending and retracting the hydraulic piston and cylinder.
[062] Figures 4A-4F illustrate the operation of subflow 100 and clamp 200. Figure 5A illustrates drilling system 1 in a bypass mode. Figures 5B and 5C illustrate the operation of the drilling system. With reference specifically to Figure 5A, the MSV 238 can be operated manually. A position sensor 250 can be operably coupled to the MSV 238 to determine a position (open or closed) of the MSV. The position sensor 250 can be in data communication with the PLC 75. Alternatively, the MSV 238 can be automated.
[063] The 1h fluid handling system may also include a second HPU 30h and a second collector 39. Although two HPUs 30h and two collectors 39 are shown for clamp 200 operation, clamp 200 can be operated with only one HPU and a collector as shown in Figure 1A. Each HPU 30h can include a pump, an accumulator, a check valve, a reservoir having hydraulic fluid, and internal hydraulic conduits connecting the pump, reservoir, accumulator and check valve. Each HPU 30h can also include a pressurized port in fluid communication with the respective accumulator and a drain port in fluid communication with the reservoir. Each hydraulic manifold 39 can include one or more automated shutoff valves 39a-d, 39e-h in communication with the PLC 75. Each manifold 39 can have a pressurized inlet connected to a respective first pair of shutoff valves and a drain inlet. in fluid communication with a second respective pair of shut-off valves. Each collector 39 can also have first and second outputs, each output connected to a shut-off valve for each pair. A first portion of the hydraulic lines 31c can connect the respective inputs of the collectors to the respective inputs of the HPUs. A second portion of the hydraulic lines 31c can connect the respective manifold outputs to the respective hydraulic connectors 245 of the clamp core 239. Alternatively, each manifold 30 can include one or more directional control valves, each directional control valve consolidating two or more of the shut-off valves 39a-h.
[064] With reference specifically to Figures 4A and 5A-5C, since it is necessary to extend the drilling column 10, drilling can be stopped by interrupting the advance and rotation 16 of the top unit 5 and removing the weight from the drill bit 15. A wedge adapter (not shown) can then be operated to engage the drill column 10, thereby longitudinally supporting the drill column 10 from the probe floor 4. The clamp 200 can then be transported to subflow 100 and closed around subflow housing section 105b. The PLC 75 can then operate the web actuator 220 by opening the manifold valves 39a, d, thereby supplying hydraulic fluid to the web motor 225. The operation of the web motor 225 can turn the tensioner screw 224a, thus lengthening the clamp 200 in engagement with the lower sub-flow housing 105b. The PLC 75 can then lock the web motor 225. The MSV 238 can be opened manually and then the probe crew can evacuate the probe floor 4.
[065] The PLC 75 can then test the engagement of the seals 208a, b by closing the bypass drain valve 38d and by opening the bypass valve 38b to pressurize the clamp inlet 207 and then by closing the bypass valve. If the clamp seals 208 a, b are not securely engaged with the lower housing section 105b, drilling fluid 60d will leak beyond the clamp seals. The PLC 75 can verify the integrity of the seal by monitoring the bypass pressure sensor 35b. The PLC can then reopen the bypass valve 38b to equalize the pressure in the valve sleeve 121. The PLC 75 can then operate the gate valve actuator 210 by opening the manifold valves 39f, h, thereby supplying hydraulic fluid to the engine. door 215. The operation of the door motor 215 can turn the lead screw 218, thereby lifting the fork 213.
[066] With reference specifically to Figure 4B, when moved upward by fork 213, sleeve 121 can move longitudinally with respect to cam 115 until the split ring 117 engages pins 116, thereby longitudinally connecting the sleeve and cam . With reference specifically to Figure 4C and 4D, the upward movement of sleeve 121 and cam 115 can thus continue by closing the bypass valve 110. Due to the delay, discussed above, drilling fluid 60d may momentarily flow into the perforation column 10 both through the side door 101 and the bypass valve 110. The upward movement can continue until a top of the cam 115 engages the upper housing shoulder 103u. The split ring 117 can then be pushed radially inward by another engagement with the pins 116, thereby freeing the cam 115 from the sleeve 121. The upward movement of the sleeve 121 (without the cam 115) can continue until a shoulder upper fork 213 engages an upper shoulder of the stem portion 201s at which point the side door 101 is fully open.
[067] Referring specifically to Figures 5A-5C, since side door 101 is fully open, PLC 76 can lock door motor 215 and relieve pressure from top unit 5 by closing supply valve 38a and opening the supply drain valve 38c. The PLC 75 can then test the integrity of the closed bypass valve 110 by closing the supply drain valve 38d. If the bypass valve 110 has not closed, drilling fluid 60d will leak beyond the bypass valve. The PLC 75 can check the closing of the bypass valve 110 by monitoring the supplied pressure sensor 35d. The top unit 5 can then be operated to disconnect from subflow 100 and to lift a support 10s from site 17. Each support 10s can include subflow 100 and one or more joints of drill pipe 10p. Subflow 100 can be mounted to form an upper end of the respective support 10s. The top unit 5 can continue to be operated to connect to subflow 100 of the recovered support 10s. The top unit 5 can then be operated to connect a lower end of support 10s to subflow 100 of drill string 10. Drill fluid 60d can continue to be injected into side port 101 (through open supply valve 38b and MSV 238) during the addition of the support 10s by the top unit 5 at a flow rate corresponding to the flow rate in the drilling mode. The PLC 75 can also use the deviation flow meter 34b to perform mass balance to monitor an influx or lost circulation during the addition of the 10s holder.
[068] Once the support 10s has been added to the drill string 10, the PLC 75 can pressurize the added support 10s by closing the supply drain valve 38c and opening the supply valve 38a. Once the support 10s is pressurized, the PLC 75 can then unlock the gate motor 215. The PLC 75 can then operate the gate valve actuator 210 inversely by opening the manifold valves 39e, g, thereby reversing the supply of the hydraulic fluid for the door motor 215. The operation of the door motor 215 can counter-rotate the lead screw 218, thereby lowering the fork 213.
[069] With reference specifically to Figures 4E and 4F, when moved downward by fork 213, sleeve 121 can move longitudinally with respect to cam 115 until the split ring 117 engages pins 116, thereby connecting the sleeve longitudinally and the cam. The downward movement of the sleeve 121 and the cam 115 can continue, thus opening the vpas110. Due to the delay, discussed above, drilling fluid 60d can momentarily flow into drill column 10 through both side port 101 and bypass valve 110. Downward movement can continue until a bottom of cam 115 engages a shoulder of the lower cage section 113b. The split ring 117 can then be pushed radially inward by another engagement with the pins 116, thereby freeing the cam 115 from the sleeve 121. The movement of the sleeve 121 (without the cam 115) can continue until a lower shoulder of the yoke 213 engaging a lower shoulder of the stem portion 201s at which point the side door 101 is fully closed.
[070] With reference specifically to Figures 5A-5C, since side door 101 is fully closed, the PLC 75 can then relieve pressure from the clamp 27 inlet by closing the bypass valve 38b and opening the drain valve. deviation 38d. The PLC 76 can then confirm the closing of the door glove 121 by closing the bypass drain valve 38d and monitoring the bypass pressure sensor 35b. Once the closure of port 121 has been confirmed, the PLC 75 can open the bypass drain valve 38d. The probe crew can then return to probe floor 4 and close the MSV 238. The PLC 75 can then unlock the band motor 225. The PLC 75 can then operate the band actuator 220 inversely by opening the manifold valves 39b, c , thereby reversing the supply of hydraulic fluid to the web motor 225. The operation of the web motor 225 can constrict the tensioner screw 224a, thereby loosening the clamp 200 from the engagement with the lower sub-flow housing 105b. The clamp 200 can then be opened and carried away from subflow 100. The wedge adapter can then be operated to release the drill column 10. Once released, the top unit 5 can be operated to rotate the column 16 drilling rig 10. The weight can be added to the drill bit 15, thereby advancing the drill column 10 into the well 90 and resuming the drilling of the well. The process can be repeated until well 90 is drilled to a full depth or to a depth to fit another casing column.
[071] A similar process can be employed if / when the drill string 10 needs to be maneuvered, such as to replace drill bit 15 and / or to complete well 90. To dismantle drill string 10, the drill string drilling can be lifted (while circulating the drilling fluid through the top unit 5) until one of the subflows 100 is on the floor of the probe 4. The wedge adapter can be fixed (if turning 1 while maneuvering, the rotation can be stopped before to fit the wedge adapter). Clamp 200 can be installed and tested. The flow of drilling fluid can be switched on the clamp 200 and the bypass valve 110 tested. The top unit 5 can then be operated to disconnect support 10s extending above the floor of probe 4 and to lift the support to site 17. The top unit 5 can then be connected to subflow 100 on the floor of probe 4 The top unit 5 can then be pressurized and the drilling fluid flow switched in the top unit. Clamp 200 can be drained, the gate valve tested and the clamp removed. The drill column maneuver from the well can then continue until the drill bit 15 reaches the LMRP. At that point, BOPs can be closed and circulation can be maintained using reinforcement 27 and attack 28.
[072] Alternatively, the method can be used to test the lining or liner to reinforce and / or drill the well 90, or to assemble the work columns to place downhole components in the well.
[073] Alternatively, pins 116 can be moved radially with respect to cam 115 between an extended position and a retracted position and be inclined to the retracted position by tilting members, such as molar. A recess formed on an internal surface of the upper housing section may allow pins 116 to retract. The pins 116 can still engage the slots 121s in the stowed position, but they can be free of the split ring 117. The cam 115 and the sleeve 121 can be connected longitudinally during the upper stroke by the pins engaging a bottom of the respective slots. Once the cam 115 moves upward, the inner surface of the upper housing can force the pins 116 to extend, O116 s the extended pins can then capture the split ring 117 over the downward stroke until the pins are aligned with the accommodation recess. Alternatively, the split ring 117 can be movable between an extended position and a retracted position by the engagement with an inclined surface formed on an internal surface of the lower cage section 113b.
[074] In another embodiment (not shown) discussed in paragraphs [0041] - [0056] and illustrated in Figures 6A-11 of provisional order '322, the gate valve actuator 210 may include a piston and cylinder assembly (PCA ) instead of hydraulic motor 215 and web actuator 220 can include a PCA and a first hinge segment instead of hydraulic motor 225, tensioner 224a, b, 232, and lock 205. The modified clamp can include a second connected web pivotally to the band 202 at a first end thereof and having a second hinge segment complementing the first hinge segment formed at a second end thereof. A cylinder of the PCA port can be connected to the clamp body 201, such as by fixation. A piston from the PCA port can be connected to the fork 213, such as by fixation. The PCA port can be operable to raise and lower the fork 213 in relation to the body 201 when the modified clamp is engaged with a modified sub-flow (Figures 8A-8B of the provisional ‘322).
[075] In this PCA embodiment, a longitudinal center line of the PCA port can be deflected from a longitudinal center line of the stem portion 201s and the sub-flow window 102 can be correspondingly deflected from the sub-flow port 101. A cylinder of the PCA of the band can be connected to the clamp body 201, such as by fixation. A band PCA piston can be connected to the first hinge segment, such as by a threaded connection. The band PCA can be connected to the second band by inserting a fastener, such as a pivot pin, through the first and second pivot segments. To engage the modified clamp with the modified subflow, the clamp body 201 can be aligned with the modified subflow, the bands wrapped around the subflow and the pivot pin inserted through the hinge segments. The band PCA can then be retracted, thereby elongating the modified clamp around the lower housing section of the modified subflow.
[076] In another embodiment (not shown) discussed in paragraph [0057] and illustrated in Figures 12A and 12B of provisional order '322, the modified clamp subflow PCA can be connected to stem portion 201s so that the center line The longitudinal length of the subflow PCA is aligned with the longitudinal centerline of the stem portion 201s and the most modified clamp can be used with the subflow 100 (without modification).
[077] Figure 6 illustrates a subflow 300 and clamp 350 according to another embodiment of the present invention. Subflow 300 may include a tubular housing, a bypass valve (not shown, see Figures 2A-2C of provisional order '322), a bypass valve actuator (not shown, see Figures 2A-2C of provisional order' 322) , a side gate valve (not shown, see Figures 2A-2C of provisional order '322), and a side gate valve actuator. The bypass valve and the bypass valve actuator can be similar to the subflow 100.
[078] Instead of being actuated by mechanical interaction with the clamp, the gate valve can be actuated by hydraulic interaction with the clamp 350. The gate valve actuator can be hydraulic and include a piston (not shown, see Figures 2A -2C of provisional order '322), one or more hydraulic doors, such as reamer inlet 324i and exit 324o and closure inlet 323i and exit 323o, one or more seals, one or more hydraulic chambers (not shown, see Figures 2A-2C of provisional application '322), such as a reamer and a closure, one or more hydraulic valves are 326i, o, 327i, o. The piston can be integral with the sleeve (not shown, see Figures 2A-2C of provisional order ‘322) or be a separate member connected to it, such as by fixation. The piston can be arranged in a lower annular space of the sub-flow housing and can divide the lower annular space into two hydraulic chambers. The seals (not shown) can be arranged as necessary to insulate the hydraulic chambers. Alternatively, the gate valve actuator may include a tilt member, such as a spring, for closing instead of the chamber, doors and shut-off valves.
[079] Hydraulic ports 323i, o, 324i, o can extend radially and circumferentially through a wall of a lower housing section of subflow 300 to accommodate the placement of hydraulic valves 326i, o, 327i, o. Each hydraulic valve 326i, o, 327i, o can be arranged in a respective hydraulic port 323i, o, 324i, o. The hydraulic valves 326i, o, 327i, o are shown outside the doors for clarity only. The hydraulic inlet valves 326i, 327i can each be an operable check valve to allow hydraulic fluid to flow from the HPU 30h to the hydraulic chambers and prevent reverse flow from the chambers to the HPU. Each check valve can include a spring having substantial stiffness in order to prevent the return fluid from entering the respective chamber, a pressure pile must occur in the annular space while subflow 300 is in well 90. The hydraulic outlet valves 326o, 327o each can be an operable pressure relief valve to let the flow of hydraulic fluid flow from the respective hydraulic chamber to the HPU 30h when the pressure in the chamber exceeds the pressure in the HPU by a predetermined differential pressure. The differential pressure can be set to be equal to or substantially equal to the pressure of the drilling fluid so that the pressure in the hydraulic chambers remains equal to or slightly higher than the pressure of the drilling fluid, thereby ensuring that the drilling fluid 60d does not leak into the hydraulic chambers.
[080] The clamp 350 may include a body, one or more bands pivoted to the body, such as by a hinge (not shown), and a lock (not shown) operable to secure the bands to the body. The clamp 350 can be movable between an open position to receive the subflow 200 and a closed position to surround an external surface of the subflow housing segment. The clamp 350 may further include a tensioner (not shown) operable to firmly engage the clamp with the lower housing section of the subflow, the lock having been fixed. The clamp body may have a circulation port (not shown) formed through it and hydraulic doors (not shown) formed through it corresponding to the respective hydraulic doors 323i, o, 324i, o. The clamp body may also have an entrance for connection to the MSV 238. The clamp body may also have a gasket arranged on an internal surface of the clamp and have openings corresponding to the body doors. When engaged with the underflow lower housing section, the gasket can provide sealed fluid communication between the clamp body doors and the respective lower housing doors 301, 323i, o, 324i, o. Each of the clamp body and the lower subflow housing section may further include joint locating profiles, such as dowels (not shown) and joint recesses 302 formed on an external surface of the lower housing section (or vice versa) for alignment of the clamp body with the lower housing section.
[081] The HPU 30h can be connected to subflow 300 through clamp 350. The collector can include an reamer control valve 339o and a shutter control valve 339c. The control valves 339o, c can each be directional valves having an electric, hydraulic or pneumatic actuator in communication with the PLC 75. Each control valve 310o, c can be operable between two or more positions P1-P4 and can be in the closed position P1. In open positions P2-P4, each control valve 310o, c can selectively provide fluid communication between one or more of the hydraulic subflow valves 326i, o, 327i, o and one or more of the HPU accumulator and HPU reservoir.
[082] In operation since it is necessary to extend the drill column 310, drilling can be stopped by interrupting the advance and rotation of the top unit 5 and removing weight from the drill bit 15. The wedge adapter can then be operated to engage the drill string, thereby longitudinally supporting the drill string 310 from the floor of probe 4. Clamp 350 can be transported to subflow 300, closed, and tightened to engage the lower subflow housing section. The PLC 75 can then test the clamp 350 engagement by closing the bypass drain valve 38d and opening the bypass valve 38b and MSV 238 to pressurize the clamp inlet and then close the bypass valve. If the gasket is not securely engaged with the underflow lower housing section, the drilling fluid will leak out beyond the gasket. The PLC 75 can check the integrity of the seal by monitoring the bypass pressure sensor 35b. The PLC can then reopen the bypass valve 38b to equalize the pressure in the subflow valve sleeve.
[083] The PLC 75 can then operate the gate valve actuator by opening the 310o reamer control valve to the second position P2, thereby providing fluid communication between the HPU accumulator and the 327i reamer inlet valve and between the HPU reservoir and the 327o reamer outlet valve. The HPU accumulator can then inject hydraulic fluid into the subflow reamer chamber. Since the pressure in the enlarger chamber exceeds the differential pressure, hydraulic fluid can exit the reamer chamber through the reamer outlet valve 327o to the HPU reservoir, thereby displacing any air from the reamer chamber. . Once the reamer chamber has been drained, the PLC 75 can move the reamer control valve 310o to the third position P3 and open the shutter control valve 310c to the second position P2, thereby providing fluid communication between the accumulator HPU and the reamer inlet valve 327i, preventing fluid communication between the HPU reservoir and the reamer outlet valve 327o, and providing fluid communication between both the 326i shut-off valves and the HPU reservoir. The HPU accumulator can then inject hydraulic fluid into the subflow reamer chamber.
[084] Since the pressure in the sub-flow reamer chamber exerts a fluid force on a underside of the sub-flow piston sufficient to overcome the differential pressure of the closing chamber, the sub-flow port sleeve it can move upwards to the open position, thus also closing the sub-flow valve. Due to the delay, discussed above, drilling fluid 60d may momentarily flow into drilling column 310 through both the side port and the through valve. The PLC 75 can check the port sleeve opening by monitoring supply flow meters 34b and / or bypass fluid 34b. The PLC 75 can then test the integrity of the closed bypass valve by closing the supply valve 38a and opening the supply drain valve 38c to relieve pressure from the top unit 5 and then closing the supply drain valve. PLC 75 can check the closing of the bypass valve by monitoring the supply pressure sensor 35d. The top unit 5 can then be operated to disconnect from subflow 300 and to lift support 310s from site 17. The top unit 5 can continue to be operated to connect to subflow (not shown, see subflow 300) from support recovered 310s. The top unit 5 can then be operated to connect a lower end of support 310s to subflow 300 of drill column 310. Drilling fluid 60d can continue to be injected into the side port (via open supply valve 38b and MSV 238) during the addition of support 310s by the top unit 5 at a flow rate corresponding to the flow rate in the drilling mode. The PLC 75 can also use the bypass flow meter 34b to perform mass balance to monitor an inflow and release circulation during the addition of the 310s holder.
[085] Once the 310s support has been added to the drill column 310, the PLC 75 can pressurize the added 310s support by closing the supply drain valve 38c and opening the supply valve 38a. The PLC 75 can then move the spreader control valve 310o to the fourth position P4 and move the shutter control valve 310c to the third position P3, thereby providing fluid communication between the HPU accumulator and the shutter inlet valve. 326i, providing fluid communication between the HPU reservoir and the 326o closure outlet valve, and providing fluid communication both between the 327i flare valves and the HP reservoir. Once the sub-flow reamer chamber has been relieved and the sub-flow closure chamber has been drained, the PLC 75 can move the shutter control valve 310c to the fourth position P4, thereby providing fluid communication between the accumulator and HPU and the shutter inlet valve 326i and preventing fluid communication between the HPU reservoir and the shutter outlet valve 326o. The HPU accumulator can then inject hydraulic fluid into the subflow closure chamber.
[086] Since the pressure in the subflow shutter chamber exerts a fluid force on an upper face of the subflow piston sufficient to overcome the pressure differential of the 327o reamer outlet, the subflow sleeve can be move down to the closed position, thus also opening the sub-flow valve. Due to the delay, discussed above, drilling fluid 60d may momentarily flow into drilling column 310 both through side port 302 and the underflow passage valve. The PLC 75 can check the closure of the subflow door sleeve by monitoring the supply flow meters 34b and / or bypass 34b.
[087] Once the side door 101 is fully closed, the PLC 75 can then relieve pressure from the inlet clamp 207 by closing the bypass valve 38b and opening the bypass drain valve 38d. The PLC 75 can then confirm the closing of the subflow door sleeve by closing the bypass drain valve 38d and monitoring the bypass pressure sensor 5b. Once the closing of the door glove 121 has been confirmed, the PLC 75 can close P1 of both control valves 310o, c and open the bypass drain valve 38d. The clamp 350 can then be released from the engagement with the lower sub-flow housing. The clamp 350 can then be opened and carried away from subflow 300. The wedge adapter can then be operated to release the drill column 310. Once released, the top unit 5 can be operated to rotate the column 16 drilling 310. The weight can be added to the drill bit 15, thereby advancing the drill column 310 into the well 90 and resuming drilling the well. The process can be repeated until well 90 is drilled to full depth or to a depth to fit another casing column.
[088] Figure 7A illustrates a subflow 400, according to another embodiment of the present invention. Figure 7B illustrates the operation of subflow 400 with a UMRP 450. Subflow 400 can include a tubular housing 405, the bypass valve 110, the bypass valve actuator, a side gate valve 420, and a gate valve actuator. side. The housing 405 may include one or more sections 405a, b, each section connected together, such as securing with a threaded connection. The housing 405 can have a central longitudinal hole through it and a radial flow port 401 formed through a wall thereof in fluid communication with the hole and located on one side of one of the housing sections 405b. The housing 405 can also have a threaded coupling formed at each longitudinal end, such as a housing formed at an upper longitudinal end and a pin formed at a lower longitudinal end, so that the housing can be mounted as part of the drill string 410 .
[089] Gate valve 420 may include a closing member, such as a sleeve 421, and a sealing spindle 422. Sealing spindle 422 can be made of an erosion resistant material, such as tool steel, ceramic or ceramic metal. The sealing mandrel 422 can be arranged inside the housing 405 and connected to it, such as by one or more fasteners 423 (two shown). The sealing spindle 422 can have a door formed through a wall thereof corresponding to and aligned with the housing door 401. Seals 424 can be arranged between housing 405 and sealing spindle 422 and between the sealing spindle and sleeve 421 to isolate their interfaces. Gate valve 420 may have a maximum permissible flow rate greater than, equal to, or slightly less than a flow rate of drilling fluid 60d in drilling mode. Sleeve 421 can be arranged within housing 405 and movable longitudinally with respect to it between an open position (Figure 7B) and a closed position (Figure 7A) by the gate valve actuator.
[090] The gate valve actuator can be hydraulic and include a piston 431, a hydraulic port 433, a hydraulic passage 434, a piston seal 432, one or more hydraulic chambers, such as a reamer 435o and a closure 435c, and a tilt member, such as a spring 436. The piston 431 can be integral with the sleeve 421 or be a separate member connected to it, such as by fixation. The piston 431 can be arranged in a lower annular space of the housing and can divide the lower annular space into two hydraulic chambers 435o, c. Piston seal 432 can be carried by piston 431 and can isolate chambers 435o, c. The mold 436 can be arranged in the closing chamber 435c and against the piston 431, thus tilting the sleeve 421 towards the closed position. Hydraulic passageway 434 can be formed between sleeve 421 and sealing mandrel 422 and can provide fluid communication between side door 401 and opener chamber 435o.
[091] In the open position, side door 401 may be in fluid communication with a lower portion of the housing hole. In the closed position, the sleeve 421 can isolate the side door 401 from the housing hole by engaging with the seals 424 of the sealing sleeve 422. During drilling, chambers 435o, c can be balanced due to the closing chamber 435c being in fluid communication with return 60r via hydraulic port 433 and opener chamber 435o also being in fluid communication with return via passage 434 and side door 401. The spring 436 can therefore be unopposed to maintain the side port valve 420 in the closed position.
[092] Instead of being operated by hydraulic fluid, the gate valve actuator can be operated by selectively injected 60d drilling fluid and relieved from chambers 435o, c. The UMRP 450 can include the spreader (not shown, see spreader 21), the flexing joint (not shown, see flexing joint 22), the slip joint (not shown, see slip joint 23), the tensioner (not shown, see tensor 24), RCD 26, one or more BOPs 455a, b, and one or more cross-streams 460a, b. BOPS 455a, b can be operated between a engaged position (Figure 7B) and a disengaged position (not shown). BOPs 455a, b can be of the drawer type (shown) or annular type (not shown). The BOPs 455a, b can be operable to extend in engagement with and seal against an external surface of the subflow housing 405, thereby dividing an annular space formed between the subflow 400 and the UMRP 450 in a ventilation chamber 465v, and a injection chamber 465i, and a return chamber 465r. The BOPs and the shutdown valve 488 can be operated by the PLC 75 via the auxiliary power cable 71 and the auxiliary HPU.
[093] The 488 shut-off valve can be connected to an upper cross flow branch 460u. A lower end of a bypass hose 481 can be connected to the shutoff valve 488 and an upper end of a bypass hose 481 can be connected to a portion of pipe 31p of the bypass line 31p, h instead of the support hose 31h. A lower end of an auxiliary return line 479 can be connected to a lower crossflow branch 460b and an upper end of an auxiliary return line can be connected to a lower end of the return line 29.
[094] In operation each subflow 400 can be located along the drilling column 410 / support (not shown) so that when the wedge adapter is engaged with the drilling column, one of the subflows 400 can be aligned with the UMRP 450. Alignment can ensure that when BOPs 455a, b engage (and RCD 26 has already engaged) subflow 400, hydraulic port 433 is disposed in ventilation chamber 465v and side port 401 is disposed in injection chamber 465i. The drilling fluid 60d pumped into the injection chamber 465i through the bypass line 31p, 481 can serve the dual purpose of opening the side port valve 420 and flowing through the side port 401 to maintain the circulation of the drilling fluid in the well 90 as the additional support for the drilling column 410. The injection of drilling fluid 60d can pressurize the reamer chamber 435 o through the side door 401 and hydraulic passage 434 while the closing chamber 435c is maintained at space pressure annul by fluid communication with the ventilation chamber 465v through hydraulic port 433. Since the pressure in the reamer chamber 435o exerts fluid force on the piston 431 sufficient to overcome a communication of the spring force and fluid force in the chamber closure 435c exerted by the pressure in the annular space, the sleeve 421 can move upwards to the open position.
[095] Alternatively, the RCD can be used instead of each BOP 455a, b, thereby allowing subflow 400 to be rotated while adding support to drill column 410. Instead of a wedge adapter, the drill rig 1r can include a turntable to rotate the drill column 410 as the support is added by the top unit 5. The PLC 75 can synchronize the rotation between the top unit 5 and the turntable to perform continuous rotation while adding the support to the drill string 10. The appropriate equipment for use with such a drill system with continuous rotation is illustrated in Figure 5A of Patent Application 5 Published No. 3011/0155379, which is incorporated herein by reference in its entirety. Alternatively, instead of using additional RCDs, subflow 400 can be modified to include a swivel joint as also discussed and illustrated in publication ‘379.
[096] Although the above described is directed to the modalities of the present invention, other and more modalities of the invention can be conceived without departing from its basic scope, and the scope of the same is determined by the claims that follow.

权利要求:
Claims (25)
[0001]
1. Subflow (100; 300; 400) for use with a drill string (10; 310), characterized by comprising: a tubular housing (105; 405) having a longitudinal hole formed through it and a flow port (101 401) formed through a wall thereof; a through valve (110) operable between an open position and a closed position, wherein the through valve isolates an upper portion of the hole from a lower portion of the hole in the closed position; a sleeve (121; 421) disposed in the housing and movable between an open position where the flow port is exposed to the hole and a closed position where a wall of the sleeve isolates the flow port and the hole; and a bypass valve actuator (115) operably coupling the sleeve (121) and the bypass valve so that when opening the glove, the bypass valve is closed and by closing the glove, the bypass valve is opened. in which the bypass valve actuator is operable to close the bypass valve after the sleeve is at least partially open and to open the bypass valve before the sleeve is completely closed, and the sleeve is free from the bypass valve actuator. passage when the glove is in the closed position.
[0002]
2. Subflow, according to claim 1, characterized by the fact that: the gate valve comprises a ball, and the gate valve actuator comprises: a cam operably connected to the ball; and an articulated link and lever connecting the sleeve and the cam.
[0003]
3. System, further comprising: the subflow as defined in claim 1; a clamp comprising an inlet for injecting fluid into the flow port and operable to engage the sleeve and seal against a surface of the housing adjacent the flow port; and an automated passable valve actuator operable to move the sleeve.
[0004]
4. System, according to claim 3, characterized by the fact that: the clamp comprises a body, a band, and the valve actuator connected to the body, the housing also has a window formed through its wall and exposing an external surface of the sleeve, and the valve actuator engages the sleeve through the window as the body and band engage the housing.
[0005]
5. System, according to claim 3, characterized by the fact that: the gate valve actuator comprises a piston formed with or connected to the sleeve, the housing also has a hydraulic door formed through it and the clamp is still operable to seal against the housing adjacent to the hydraulic port and to conduct the hydraulic fluid between the hydraulic port and a hydraulic manifold.
[0006]
6. Subflow, according to claim 1, characterized by the fact that it further comprises an automated gate valve actuator operable to move the sleeve.
[0007]
7. Subflow, according to claim 6, characterized by the fact that: the gate valve actuator comprises a piston formed with or connected to the sleeve and in fluid communication with the flow port, and the sleeve is moved to the position opened in response to the injection of drilling fluid into the door.
[0008]
8. Method for drilling a well, characterized by comprising: drilling the well by injecting drilling fluid into the top of a tubular column arranged in the well at a first flow rate and turning a drill bit, in which: the tubular column comprises : the drill bit arranged at the bottom of it, tubular joints connected together, each joint having a longitudinal hole formed through it, and a subflow, the drilling fluid leaves the drill bit and transports the gravel from the drill bit drilling, and the gravel and drilling fluid (return) flow from the drill bit through a defined annular space between the tubular column and the well; moving the sleeve engaging and closing the gate valve that isolates the top of the tubular column from the flow gate; and releasing the valve valve sleeve and opening the sleeve further; and inject the drilling fluid into the flow port at a second flow rate while adding support to the tubular column, in which the injection of drilling fluid into the tubular column is continuously maintained between drilling and the addition of support to the tubular column.
[0009]
Method according to claim 8, characterized in that it further comprises: closing the gate valve after adding the support to the tubular column, thereby also automatically opening the through valve; and resume drilling the well after closing the glove.
[0010]
10. Method, according to claim 9, characterized by the fact that the sleeve is opened and closed by operating the automated actuator.
[0011]
Method according to claim 10, characterized in that it further comprises: engaging the tubular column with a clamp before opening the gate valve; and disengaging the cuff from the tubular column after closing the sleeve, where the drilling fluid is injected into the flow port through a cuff inlet.
[0012]
12. Method, according to claim 11, characterized by the fact that: the glove is accessible from the outside of the tubular column, the clamp comprises a body and the actuator; and the actuator engages the sleeve as the body engages the tubular column.
[0013]
13. Method according to claim 10, characterized by the fact that the tubular column comprises the actuator.
[0014]
Method according to claim 13, characterized in that it further comprises: engaging the tubular column with a clamp before opening the sleeve; and disengage the clamp from the tubular column after closing the sleeve where the clamp energizes the actuator.
[0015]
15. Method, according to claim 13, characterized by the fact that: the actuator is in fluid communication with the flow port, and the actuator opens the sleeve in response to the injection of drilling fluid into the flow port.
[0016]
16. The method of claim 8, further comprising: measuring the first flow rate while drilling the well; measuring the second flow rate while injecting the drilling fluid into the port, measuring a return flow rate while drilling and while injecting the drilling fluid into the port; and comparing the return flow rate with the first flow rate while drilling the well and the second flow rate while injecting drilling fluid into the port to ensure control of an exposed formation adjacent to the well.
[0017]
17. System characterized by comprising a subflow (100; 300; 400) for use with a drilling column (10; 310) comprising: a tubular housing (105; 405) having a longitudinal hole formed through it and a flow (101; 401) formed through a wall thereof; a through valve (110) operable between an open position and a closed position, wherein the through valve isolates an upper portion of the hole from a lower portion of the hole in the closed position; a sleeve (121; 421) disposed in the housing and movable between an open position where the flow port is exposed to the hole and a closed position where a wall of the sleeve isolates the flow port and the hole; and a bypass valve actuator (115) operably coupling the sleeve (121) and the bypass valve so that when opening the glove, the bypass valve is closed and by closing the glove, the bypass valve is opened. passage, where the bypass valve actuator is operable to close the bypass valve after the sleeve is at least partially open and to open the bypass valve before the sleeve is completely closed, a clamp comprising an inlet for fluid injection in the flow port and operable to engage the sleeve and seal against a housing surface adjacent to the flow port; and an operable gate valve actuator operable to move the sleeve, where the clamp comprises a body, a band and the gate valve actuator connected to the body, the housing still has a window formed through the wall and exposing an outer surface of the sleeve, and the gate valve actuator engages the sleeve through the window as the body and band engage in the housing and where: the sleeve has a loop formed on its outer surface, the gate valve actuator it comprises: a fork for engaging the handle and having a portion of the nut engaged with a conductive screw; a hydraulic motor; and a gear train that operationally couples the lead screw to the hydraulic motor.
[0018]
18. System according to claim 17, characterized by the fact that: the clamp further comprises an operable closure to secure the band to the body, and an automated operable band actuator to tension or loosen the band, the body and the closure .
[0019]
19. System characterized by comprising a subflow (100; 300; 400) for use with a drilling column (10; 310) which comprises: a tubular housing (105; 405) having a longitudinal hole formed through it and a flow (101; 401) formed through a wall thereof; a through valve (110) operable between an open position and a closed position, wherein the through valve isolates an upper portion of the hole from a lower portion of the hole in the closed position; a sleeve (121; 421) disposed in the housing and movable between an open position where the flow port is exposed to the hole and a closed position where a wall of the sleeve isolates the flow port and the hole; and a bypass valve actuator (115) operably coupling the sleeve (121) and the bypass valve so that when opening the glove, the bypass valve is closed and by closing the glove, the bypass valve is opened. pass, where the bypass valve actuator is operable to close the bypass valve after the sleeve is at least partially open and to open the bypass valve before the sleeve is completely closed, a clamp comprising an injection port fluid in the flow port and operable to engage the sleeve and seal against a housing surface adjacent to the flow port; and an automated gate valve actuator operable to move the sleeve, a first variable throttle valve; a second variable throttle valve; and a programmable logic controller: in communication with the gate valve actuator and the first and second variable choke valves, operable to open the first variable choke valve in response to clamp overpressure, and operable to open the second choke valve variable strangulation in response to subflow overflow.
[0020]
20. Subflow (100; 300; 400) for use with a drill string (10; 310) characterized by the fact that it comprises: a tubular housing (105; 405) having a longitudinal hole formed through it and a flow port (101; 401) formed through a wall thereof; a through valve (110) operable between an open position and a closed position, wherein the through valve isolates an upper portion of the hole from a lower portion of the hole in the closed position; a sleeve (121; 421) disposed in the housing and movable between an open position where the flow port is exposed to the hole and a closed position where a wall of the sleeve isolates the flow port and the hole; and a bypass valve actuator (115) operably coupling the sleeve (121) and the bypass valve so that when opening the glove, the bypass valve is closed and by closing the glove, the bypass valve is opened. passage, where the actuator of the bypass valve is operable to close the bypass valve after the glove is at least partially open and to open the bypass valve before the glove is fully closed where: the glove is longitudinally movable with respect to to the housing between the open and closed positions, the gate valve comprises a ball and the gate valve actuator comprises: a cam operatively connected to the ball and longitudinally movable in relation to the housing, and an arrangement of pins and handles to create a delay between a sleeve stroke and a cam stroke.
[0021]
21. Subflow, according to claim 20, characterized by the fact that the travel of the cam is less than the travel of the glove.
[0022]
22. Subflow, according to claim 21, characterized by the fact that the sleeve is free of the flow port in the open position.
[0023]
23. System for use with a drill string (10; 310) characterized by comprising: a tubular housing (105; 405) having a longitudinal hole formed through it and a flow port (101; 401) formed through a wall the same; a through valve (110) operable between an open position and a closed position, wherein the through valve isolates an upper portion of the hole from a lower portion of the hole in the closed position; a sleeve (121; 421) disposed in the housing and movable between an open position where the flow port is exposed to the hole and a closed position where a wall of the sleeve is disposed between a flow port and a hole; and a bypass valve actuator (115) operably coupling the sleeve (121) and the bypass valve so that when opening the glove, the bypass valve is closed and by closing the glove, the bypass valve is opened. passage, a clamp comprising an inlet for fluid injection into the flow port and operable to engage the sleeve and seal against a housing surface adjacent to the flow port; and an operable gate valve actuator operable to move the sleeve, where the clamp comprises a body, a band and the gate valve actuator connected to the body, the housing still has a window formed through the wall and exposing an outer surface of the sleeve, the gate valve actuator engages the sleeve through the window as the body and band engage the housing; the sleeve has a loop formed on its outer surface, the gate valve actuator comprises: a fork to engage the loop and have a portion of the nut engaged with a conductive screw; a hydraulic motor; and a gear train that operationally couples the conductive screw to the hydraulic motor.
[0024]
24. System according to claim 23, characterized by the fact that: the clamp further comprises an operable lock to fix the band to the body, and an automated band actuator operable to tension or release the band, the body and the closure .
[0025]
25. System for use with a drill string (10; 310) characterized by comprising: a tubular housing (105; 405) having a longitudinal hole formed through it and a flow port (101; 401) formed through a wall of it; a through valve (110) operable between an open position and a closed position, wherein the through valve isolates an upper portion of the hole from a lower portion of the hole in the closed position; a sleeve (121; 421) disposed in the housing and movable between an open position where the flow port is exposed to the hole and a closed position where a wall of the sleeve isolates the flow port and the hole; and a bypass valve actuator (115) operably coupling the sleeve (121) and the bypass valve so that when opening the glove, the bypass valve is closed and when closing the glove, the bypass valve is opened. passage, a clamp comprising an inlet for the injection of fluid into the flow port and operable to engage the glove and seal against a surface of the housing adjacent to the flow port; and an automated gate valve actuator operable to move the sleeve, a first variable throttle valve; a second variable throttle valve; and a programmable logic controller: in communication with the gate valve actuator and the first and second variable choke valves, operable to open the first variable choke valve in response to clamp overpressure, and operable to open the second choke valve variable strangulation in response to subflow overflow.

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公开号 | 公开日

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EP2766557B1|2018-12-05|

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CA2848409A1|2013-03-28|

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CA2848409C|2019-11-05|

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EP2766557A2|2014-08-20|

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BR112014006693A2|2019-12-03|

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US20160281448A1|2016-09-29|

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WO2013043911A3|2014-04-10|

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法律状态:
2020-01-14| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2020-01-21| B25A| Requested transfer of rights approved|Owner name: WEATHERFORD TECHNOLOGY HOLDINGS LLC (US) |

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2020-02-11| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2021-02-17| B09A| Decision: intention to grant|

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2021-04-13| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 20/09/2012, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US201161537322P| true| 2011-09-21|2011-09-21|

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US61/537,322|2011-09-21|

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US13/596,987|2012-08-28|

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US13/596,987|US9353587B2|2011-09-21|2012-08-28|Three-way flow sub for continuous circulation|

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PCT/US2012/056400|WO2013043911A2|2011-09-21|2012-09-20|Three-way flow sub for continuous circulation|

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